Did another leak test today with water, correctly with 2x ~12 mm plywood endplates each side. Saw no leaks through the edges which was great news, but the barbed connections on the cell showed signs. Also, the MP-6R pumps struggle with the current flow frame design, which has 0.8 mm wall thickness and a 1 mm internal channel (electrode area therefore 2x0.8 + 1 = 2.6 mm thick). I remade (and pushed to the repo) the flow frame with a 3 mm internal thickness, in order to alleviate this pressure drop.
Here is the test setup, I ran out of tubing (ordered 2m but they sent 1 m ), so the connections aren't ideal but this time no kinks in the flow path. Note, I put these drain valves in, of course they are pointing the wrong way for now, will need to elevate the setup so they can point down in the future.
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Because all the connections are on one side (in anticipation of stacking these cells), I also made "front" and "rear" versions of endplates, inner/outer current collectors, and gaskets in the FreeCAD files. This will make low-volume prototyping a bit more expensive but more robust against leaks, which no one wants!
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This is the dimension that went from 1 mm to 3 mm to facilitate using MP-6R pumps.
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We have the MP-6R now. It is the 6W high-flow version. the MP-10 is also 6W but lower flow / 50 % higher max pressure, then the MP-15R can do almost 3x higher pressure than the MP-6R but at 10 W.
@danielfp248 can hopefully print the 3mm flow frames and I can get them at FOSDEM, then try them out. If it turns out we need the bigger pumps, I'll order them from AliExpress:
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