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  • 2 Votes
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    V
    I'm no expert ether. We used quick setting plaster a lot in construction for repairs on a lot of things and now they have a "wood epoxy" which is an epoxy for wood repairs. You have a thing epoxy you brush on onto wood which provides a good bonding surface for dry rotted wood and then you mix an epoxy that works more like the quick setting plaster and creates a strong enough repair that you can nail it. These plasters and epoxies could be formed or poured to create a nice mold. For the quickset we could build up an area, then carve and shape it before it fully set. The surface is very smooth and with a spray sealer of some kind should be even better for molds. A quick look into casting, it looks like the most common is using silicon for making the mold. Yes it lets you do detail, but it is also soft and flexible. Not good for making thin plates without warpage.
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    kirkK
    Nice work, Daniel. I am thinking of plumbing solutions to the imbalance issue: From A review of all-vanadium redox flow battery durability: After studying the capacity fade for mixed acid electrolyte, UET [154] found that, during long‐term operation, the ratio of catholyte and anolyte concentration remained constant: 1.3:1. Based on this finding, they designed an overflow system with different volume (volume ratio: 1.3:1) anolyte and catholyte tanks, in which the volume ratio and total vanadium were kept constant. With the new design, the VRFB achieved long term capacity and efficiency stability. However, this design is only valid for the mixed acid electrolyte system. Recently, Wang et al [152] developed an electrolyte reflow method to solve the electrolyte imbalance issue for the sulfuric acidvanadium electrolyte system. Figure 10 shows the schematic of their method; without reflow, eventually all of the anolyte will move to the catholyte tank, while with reflow, the anolyte tank will always contain some electrolyte. Similar to the UET method, the volume ratio of catholyte to anolyte is a key parameter affecting the capacity stability and is highly dependent on the operating current density. Cycle life and total capacity were all improved with the reflow method. There is also Capacity balancing for vanadium redox flow batteries through electrolyte overflow but it was retracted - they think they accidentally had a pinhole in their membrane for the test. But they did build a real overflow system: [image: 1739741378711-aceadcdb-fb4d-4387-b6c6-9b95a79cc192-image.png]
  • An Open Source DIY Flow battery

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