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Flow Battery Research Collective

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  3. Blog: czahl's build

Blog: czahl's build

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  • kirkK kirk

    @czahl said in Blog: czahl's build:

    the new update from @kirk where the inner diameter is increased from 2 to 3mm.

    Also good catch, @danielfp248 has tested this already and it results in smoother flow/less pressure drop in the system without introducing new leakage it appears.

    sepiS Offline
    sepiS Offline
    sepi
    wrote last edited by
    #21

    @kirk hah, nice to hear. I was already thinking that this was unnecessarily tight.

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    • sepiS sepi

      @kirk hah, nice to hear. I was already thinking that this was unnecessarily tight.

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      danielfp248
      wrote last edited by
      #22

      @sepi It was necessary when I had a much worse printer, lol. But I think any decent printer should be able to handle the wall thickness when the holes are 3mm on both the reservoirs and the flow frames.

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      • C Offline
        C Offline
        czahl
        wrote last edited by
        #23

        Printing the larger parts gives the impression that I'm almost done, but there is still a lot work to do...
        PXL_20250731_194649312b.jpg
        I'm still waiting for the silicone foil, should arrive next week. BTW, has anyone tried to "mill" the silicone foil and graphite foil? I'm thinking to put it below a 2-3mm wood plate and use my OpenBuilds CNC router for it, wither with an engraving tool or a 4mm endmill...

        D sepiS 2 Replies Last reply
        3
        • C czahl

          Printing the larger parts gives the impression that I'm almost done, but there is still a lot work to do...
          PXL_20250731_194649312b.jpg
          I'm still waiting for the silicone foil, should arrive next week. BTW, has anyone tried to "mill" the silicone foil and graphite foil? I'm thinking to put it below a 2-3mm wood plate and use my OpenBuilds CNC router for it, wither with an engraving tool or a 4mm endmill...

          D Offline
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          danielfp248
          wrote last edited by
          #24

          @czahl Thanks for sharing! Looking great so far! We usually cut the silicone gaskets either by hand or with a vinyl cutter (I used cricut for it),we've never tried something like what you're suggesting. Let us know how your approach goes!

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            D Offline
            danielfp248
            wrote last edited by
            #25

            BTW I love seeing everyone's different PP and PLA colors building very differently looking kits!

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            • C czahl

              Printing the larger parts gives the impression that I'm almost done, but there is still a lot work to do...
              PXL_20250731_194649312b.jpg
              I'm still waiting for the silicone foil, should arrive next week. BTW, has anyone tried to "mill" the silicone foil and graphite foil? I'm thinking to put it below a 2-3mm wood plate and use my OpenBuilds CNC router for it, wither with an engraving tool or a 4mm endmill...

              sepiS Offline
              sepiS Offline
              sepi
              wrote last edited by sepi
              #26

              @czahl I haven't tried milling those materials but was considering similar options to what you have in mind. I'd give it a try at least, the more optoons we have, the better. And cutting gaskets will always be a thing in RFB production I'm afraid.

              The alternative would be to simply get a drag knife like this: https://fr.aliexpress.com/item/1005006131524919.html

              Also, congrats on printing the rest of you parts! They look very nice!

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              • kirkK Offline
                kirkK Offline
                kirk
                wrote last edited by
                #27

                Yeah, nice work @czahl ! And another +1 for a drag knife being more appropriate than milling, but, it's worth giving it a go anyway! Laser cutter also possible, for gaskets, but no guarantee on the safety of fumes. IIRC cutting grafoil with a laser is possible only with a fiber laser, not CO2.

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                • C Offline
                  C Offline
                  czahl
                  wrote last edited by
                  #28

                  @kirk One question regarding the gasket. The upper surface of the printed parts is never as flat as the bottom, which is driven by the plate surface. Isn't it possible to wipe a small layer of usual silicone on it and let it dry? Optionally by immediately sticking the next part to assemble to it (e.g. membrane frame onto the flow frame)?

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                  • kirkK Offline
                    kirkK Offline
                    kirk
                    wrote last edited by
                    #29

                    This is possible, but we haven't tried. We've been able to seal it with silicone gaskets so there's been no need. Also, if one of the gaskets gets damaged, it's simple to replace, unlike resealing the flow frame. But there's no reason you can't try!

                    "Ironing" the top layer of the print in your slicer may also make it smoother, or manually sanding, but again we haven't found it necessary to try this

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                    • C czahl

                      @kirk One question regarding the gasket. The upper surface of the printed parts is never as flat as the bottom, which is driven by the plate surface. Isn't it possible to wipe a small layer of usual silicone on it and let it dry? Optionally by immediately sticking the next part to assemble to it (e.g. membrane frame onto the flow frame)?

                      D Offline
                      D Offline
                      danielfp248
                      wrote last edited by
                      #30

                      @czahl I am a huge fan of trying this, especially for the larger format where setups are likely to be more permanent. As kirk mentioned we have never actually tried it, so please let us know if you do!

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