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Flow Battery Research Collective

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  3. Blog: czahl's build

Blog: czahl's build

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  • sepiS Offline
    sepiS Offline
    sepi
    wrote last edited by
    #10

    @czahl Nice to hear that you got it tight. I also like the arrangement of your tape pieces. I suspect that my flow-frames might not seal because of the gap between the tapes, just moving the gap to the side totally makes sense.

    C 1 Reply Last reply
    0
    • C czahl

      @sepi I'm also using tasa packing tape, but without any glue:
      PXL_20250729_060040611.MPb.jpg
      I'm printing with "Formfutura Centaur PP" filament. Once I lifted the corner of the brim I had no issues to pull the print from the tape.
      This is how I did my blow tests:
      PXL_20250729_054749087b.jpg
      When I just blow into the "nozzle" I can hear the sound of the escaping air. While gently pressing the small finger against the outlet I noticed the change in the sound as the air was escaping somewhere else.

      D Offline
      D Offline
      danielfp248
      wrote last edited by
      #11

      @czahl This is how I've done the sealing too. You have to press quite hard with your finger. Good thing is that the print must be good for this to work, otherwise it just won't seal, either because the edges are warped or because it escapes through the top or bottom.

      1 Reply Last reply
      0
      • sepiS sepi

        @czahl Nice to hear that you got it tight. I also like the arrangement of your tape pieces. I suspect that my flow-frames might not seal because of the gap between the tapes, just moving the gap to the side totally makes sense.

        C Offline
        C Offline
        czahl
        wrote last edited by
        #12

        @sepi Yeah, I made the mistake in my very first print and observed a small line on the surface due to the overlap / gap between the tapes. Then I realized that the tape width is approx. the width of the part, therefore I rearranged the tape to use just one in the middle. But the brims beside the tapes were not fasten enough to plate, therefore I added one above and one below...

        BTW. after my approx. 10th print the tape is damaged now, so I need to replace it.

        sepiS 1 Reply Last reply
        0
        • C czahl

          @sepi Yeah, I made the mistake in my very first print and observed a small line on the surface due to the overlap / gap between the tapes. Then I realized that the tape width is approx. the width of the part, therefore I rearranged the tape to use just one in the middle. But the brims beside the tapes were not fasten enough to plate, therefore I added one above and one below...

          BTW. after my approx. 10th print the tape is damaged now, so I need to replace it.

          sepiS Offline
          sepiS Offline
          sepi
          wrote last edited by
          #13

          @czahl It's really strange how easily you can remove the print from that tape. It's handy though. I tried adding some mineral oil to facilitate removal but that didn't help. Maybe next time I'll also try some glue stick.

          C 1 Reply Last reply
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          • sepiS sepi

            @czahl It's really strange how easily you can remove the print from that tape. It's handy though. I tried adding some mineral oil to facilitate removal but that didn't help. Maybe next time I'll also try some glue stick.

            C Offline
            C Offline
            czahl
            wrote last edited by
            #14

            @sepi I have seem some YouTube videos where they showed the same, the tape was bonding too good to the filament, or even melted with it. I have no clue why this is not the case with me. Either it is based on the filament or on the printing parameter. What I used (mix of recommendations from @danielfp248 and the Magigoo Manual:

            • bed temp of 80° for the first layer, 35!° for the others
            • printing with 250° for the first layer, 240° for the others.
            • my best results so far are with a variable layer height, between 0.05 to 0.28 mm

            Later today I will try to print with BASF Ultrafuse PP filament and hopefully tomorrow with the kit from PPprint.

            sepiS 1 Reply Last reply
            0
            • C czahl

              @sepi I have seem some YouTube videos where they showed the same, the tape was bonding too good to the filament, or even melted with it. I have no clue why this is not the case with me. Either it is based on the filament or on the printing parameter. What I used (mix of recommendations from @danielfp248 and the Magigoo Manual:

              • bed temp of 80° for the first layer, 35!° for the others
              • printing with 250° for the first layer, 240° for the others.
              • my best results so far are with a variable layer height, between 0.05 to 0.28 mm

              Later today I will try to print with BASF Ultrafuse PP filament and hopefully tomorrow with the kit from PPprint.

              sepiS Offline
              sepiS Offline
              sepi
              wrote last edited by
              #15

              @czahl I would expect better adhesion at higher temps. That's also what chatgpt suggested, but who would trust that anyways :D. I'll give the higher temp a try for the first layer next time I print some PP.

              1 Reply Last reply
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              • C Offline
                C Offline
                czahl
                wrote last edited by
                #16

                Yesterday I made a new test with the BASF Ultrafuse PP filament - and it behaves totally different. When keeping all the parameters as before, it was loosen from the tape after some layers. I also noticed massive warping, the brims were also warped up.

                Next I used the print profile from BASF. It uses a much higher temperature (which is not in line with the datasheet), but the result was the same. In addition, the packing tape melted so I had to remove it.

                Next I used a this film of MAGIGOO PP adhesive glue, which gives a good result:
                PXL_20250729_200950886.MPb.jpg
                It has some stringing (might be because of the high temp) but fastened to the printing plate quiet well. Removal after cooling down was also easy. Unfortunately, the flow was too much so that the hole in the port was solid. I need to tune the parameters further or to use the new update from @kirk where the inner diameter is increased from 2 to 3mm.

                kirkK 1 Reply Last reply
                1
                • sepiS Offline
                  sepiS Offline
                  sepi
                  wrote last edited by
                  #17

                  @czahl interesting findings. I guess I need to buy some of that expensive magigoo. About those "clogged" holes, why not just drill them open a bit?

                  C 1 Reply Last reply
                  0
                  • sepiS sepi

                    @czahl interesting findings. I guess I need to buy some of that expensive magigoo. About those "clogged" holes, why not just drill them open a bit?

                    C Offline
                    C Offline
                    czahl
                    wrote last edited by
                    #18

                    @sepi said in Blog: czahl's build:

                    About those "clogged" holes, why not just drill them open a bit?

                    This might be possible. If the port is clogged until the bottom, it will get tricky, specially when reaching the bottom. But I will give it also a try this evening...

                    1 Reply Last reply
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                    • kirkK Offline
                      kirkK Offline
                      kirk
                      wrote last edited by
                      #19

                      Nice progress, sorry that PP printing is such a pain, but if it's any consolation, this is the norm when finding a setup that works. We really hope to find a DIY-friendly chemistry soon that could work with ABS or other easier-to-print plastics!

                      1 Reply Last reply
                      0
                      • C czahl

                        Yesterday I made a new test with the BASF Ultrafuse PP filament - and it behaves totally different. When keeping all the parameters as before, it was loosen from the tape after some layers. I also noticed massive warping, the brims were also warped up.

                        Next I used the print profile from BASF. It uses a much higher temperature (which is not in line with the datasheet), but the result was the same. In addition, the packing tape melted so I had to remove it.

                        Next I used a this film of MAGIGOO PP adhesive glue, which gives a good result:
                        PXL_20250729_200950886.MPb.jpg
                        It has some stringing (might be because of the high temp) but fastened to the printing plate quiet well. Removal after cooling down was also easy. Unfortunately, the flow was too much so that the hole in the port was solid. I need to tune the parameters further or to use the new update from @kirk where the inner diameter is increased from 2 to 3mm.

                        kirkK Offline
                        kirkK Offline
                        kirk
                        wrote last edited by
                        #20

                        @czahl said in Blog: czahl's build:

                        the new update from @kirk where the inner diameter is increased from 2 to 3mm.

                        Also good catch, @danielfp248 has tested this already and it results in smoother flow/less pressure drop in the system without introducing new leakage it appears.

                        sepiS 1 Reply Last reply
                        1
                        • kirkK kirk

                          @czahl said in Blog: czahl's build:

                          the new update from @kirk where the inner diameter is increased from 2 to 3mm.

                          Also good catch, @danielfp248 has tested this already and it results in smoother flow/less pressure drop in the system without introducing new leakage it appears.

                          sepiS Offline
                          sepiS Offline
                          sepi
                          wrote last edited by
                          #21

                          @kirk hah, nice to hear. I was already thinking that this was unnecessarily tight.

                          D 1 Reply Last reply
                          1
                          • sepiS sepi

                            @kirk hah, nice to hear. I was already thinking that this was unnecessarily tight.

                            D Offline
                            D Offline
                            danielfp248
                            wrote last edited by
                            #22

                            @sepi It was necessary when I had a much worse printer, lol. But I think any decent printer should be able to handle the wall thickness when the holes are 3mm on both the reservoirs and the flow frames.

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