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Flow Battery Research Collective

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Alternative Electrolytes

Scheduled Pinned Locked Moved Electrolyte Development
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  • M muntasirms

    @danielfp248 said in Alternative Electrolytes:

    To be honest, I am only interested in systems that use microporous membranes (no ion selective membranes) as selective membranes not only drive the initial cost of systems up a lot but can make them very unreliable, as even slight problems with selectivity can lead to solutions going to waste for non-symmetric electrolytes.

    Me too, and that's the route I chose as well (trying to avoid chemistries that required them). Just wanted to ask in case you found an easy/inexpensive solution!

    @danielfp248 said in Alternative Electrolytes:

    Also note I've seen Fe oxides form at pH values as low as 2.5

    Right, that's not too surprising either. Kinetics/rate of formation is difficult to deconvolute from thermodynamic "possibility to form" as it were. Just to clarify, seeing the oxides = orange particulates in the graphite felt?

    Some other ideas:

    • Does your anolyte yellow over time? I know we're ruling out crossover but that could be another easy way to check - FeCl3 is a deep yellow vs. FeCl2. I'm assuming you've thought of this but I thought I'd suggest it
    • You mentioned seeing a lot of undissolved metal on the anode side. Any possibility of dead metal flaking off the felt? In acidic media I wouldn't expect it but who knows. What does the metal on the graphite felt look like usually? any pics?

    Thanks for being so responsive. This is interesting

    D Offline
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    danielfp248
    wrote last edited by danielfp248
    #10

    @muntasirms Thanks for your reply!

    • Does your anolyte yellow over time? I know we're ruling out crossover but that could be another easy way to check - FeCl3 is a deep yellow vs. FeCl2. I'm assuming you've thought of this but I thought I'd suggest it

    Chlorides here don't play a strong role as the Gly complexes are much stronger than the chloride ones. The Fe3+Gly complex is extremely red while the Fe2+Gly complex is transparent. There is always some additional Fe3+ - because my starting FeCl2 is slightly oxidized - so the starting electrolyte is already quite red. On charging the anolyte then turns transparent and the catholyte turns completely blood red. They never turn orange. On discharge the anolyte also never turns red, it remains transparent.

    • You mentioned seeing a lot of undissolved metal on the anode side. Any possibility of dead metal flaking off the felt? In acidic media I wouldn't expect it but who knows. What does the metal on the graphite felt look like usually? any pics?

    No, all the metal remains on the felt. I didn't get any peaks, but the metal looks just like regular plated Zn. It doesn't rust on exposure to oxygen, so it probably contains very little Fe. At Zn/Fe ratios higher than 1.5, Zn seems to plate exclusively, which I confirmed with CV measurements (I see no oxidation peaks for metallic Fe when doing CV, which you do see at lower ratios).

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      V Offline
      Vorg
      wrote last edited by Vorg
      #11

      For a pointless waste of time search, I tried in google: "what is the best cheapest redox flow battery chemistry"
      Came back with:

      High-energy and low-cost membrane-free chlorine flow battery:
      https://www.nature.com/articles/s41467-022-28880-x#:~:text=To meet the needs of,La France in 188428.

      A high-energy and low-cost polysulfide/iodide redox flow battery:
      https://www.sciencedirect.com/science/article/abs/pii/S2211285516304153#:~:text=Highlights * • The polysulfide/iodide redox flow,reversibility of polysulfide and iodide redox chemistries.

      Air-Breathing Aqueous Sulfur Flow Battery for Ultralow-Cost Long-Duration Electrical Storage:
      https://www.sciencedirect.com/science/article/pii/S2542435117300326

      And 2 Google search options with a lot of results over my head:
      Sulfur-Air Hybrid Redox Flow Batteries: https://www.google.com/search?num=10&cs=1&sca_esv=db6c98fd308e1745&q=Sulfur-Air+Hybrid+Redox+Flow+Batteries&sa=X&ved=2ahUKEwjS8bKDhoGPAxXpL0QIHXvhGwgQxccNegQIEhAB&mstk=AUtExfDy0ZazObNsltp9BYwtpQylX9u5AJT5yaQVQRbdARMJvJuEzcAf-Z2d4utwzTSnhCKcn4qOInT9b9zVkToTFJswogvnK4pun2X3x25KeDNW8dbrTS5jwMmIp6riqcFc6wG0Rm8FPMwC2B67TUxmok7FRMfFyfzTWq_Ub_BP2zY5rP4&csui=3

      All-Iron Redox Flow Batteries: https://www.google.com/search?num=10&cs=1&sca_esv=db6c98fd308e1745&q=All-Iron+Redox+Flow+Batteries&sa=X&ved=2ahUKEwjS8bKDhoGPAxXpL0QIHXvhGwgQxccNegQIIhAD&mstk=AUtExfDy0ZazObNsltp9BYwtpQylX9u5AJT5yaQVQRbdARMJvJuEzcAf-Z2d4utwzTSnhCKcn4qOInT9b9zVkToTFJswogvnK4pun2X3x25KeDNW8dbrTS5jwMmIp6riqcFc6wG0Rm8FPMwC2B67TUxmok7FRMfFyfzTWq_Ub_BP2zY5rP4&csui=3

      Google sure like long URL's

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      • D danielfp248

        @muntasirms Thanks for your reply!

        • Does your anolyte yellow over time? I know we're ruling out crossover but that could be another easy way to check - FeCl3 is a deep yellow vs. FeCl2. I'm assuming you've thought of this but I thought I'd suggest it

        Chlorides here don't play a strong role as the Gly complexes are much stronger than the chloride ones. The Fe3+Gly complex is extremely red while the Fe2+Gly complex is transparent. There is always some additional Fe3+ - because my starting FeCl2 is slightly oxidized - so the starting electrolyte is already quite red. On charging the anolyte then turns transparent and the catholyte turns completely blood red. They never turn orange. On discharge the anolyte also never turns red, it remains transparent.

        • You mentioned seeing a lot of undissolved metal on the anode side. Any possibility of dead metal flaking off the felt? In acidic media I wouldn't expect it but who knows. What does the metal on the graphite felt look like usually? any pics?

        No, all the metal remains on the felt. I didn't get any peaks, but the metal looks just like regular plated Zn. It doesn't rust on exposure to oxygen, so it probably contains very little Fe. At Zn/Fe ratios higher than 1.5, Zn seems to plate exclusively, which I confirmed with CV measurements (I see no oxidation peaks for metallic Fe when doing CV, which you do see at lower ratios).

        M Offline
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        muntasirms
        wrote last edited by
        #12

        @danielfp248 said in Alternative Electrolytes:

        he Fe3+Gly complex is extremely red while the Fe2+Gly complex is transparent

        Got it - I actually didn't know that about Fe-glycine complexes. Thank you for teaching me something new today. Could lend to some cool/inexpensive colorimetric characterization.

        The plating makes sense given that Zn plating tends to be much faster than Fe plating. The main other thing I could think of is some invisible amount of oxide depositing over time and fouling the surface (may especially be difficult to see in the felt) since at high Fe2+ concentrations oxides will form (at least thermodynamically) according to its Pourbaix diagram (below). Of course kinetics of that deposition is all affected by complexing with glycine and the like so I'm not certain. Intuitively I would say it could be alleviated by decreasing the pH. I wish I could help more but thank you for being so responsive and detailed. Good luck!

        44f64fdb-d0e4-4fd3-81bd-a432ab8db6b6-image.png

        D 1 Reply Last reply
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        • V Vorg

          For a pointless waste of time search, I tried in google: "what is the best cheapest redox flow battery chemistry"
          Came back with:

          High-energy and low-cost membrane-free chlorine flow battery:
          https://www.nature.com/articles/s41467-022-28880-x#:~:text=To meet the needs of,La France in 188428.

          A high-energy and low-cost polysulfide/iodide redox flow battery:
          https://www.sciencedirect.com/science/article/abs/pii/S2211285516304153#:~:text=Highlights * • The polysulfide/iodide redox flow,reversibility of polysulfide and iodide redox chemistries.

          Air-Breathing Aqueous Sulfur Flow Battery for Ultralow-Cost Long-Duration Electrical Storage:
          https://www.sciencedirect.com/science/article/pii/S2542435117300326

          And 2 Google search options with a lot of results over my head:
          Sulfur-Air Hybrid Redox Flow Batteries: https://www.google.com/search?num=10&cs=1&sca_esv=db6c98fd308e1745&q=Sulfur-Air+Hybrid+Redox+Flow+Batteries&sa=X&ved=2ahUKEwjS8bKDhoGPAxXpL0QIHXvhGwgQxccNegQIEhAB&mstk=AUtExfDy0ZazObNsltp9BYwtpQylX9u5AJT5yaQVQRbdARMJvJuEzcAf-Z2d4utwzTSnhCKcn4qOInT9b9zVkToTFJswogvnK4pun2X3x25KeDNW8dbrTS5jwMmIp6riqcFc6wG0Rm8FPMwC2B67TUxmok7FRMfFyfzTWq_Ub_BP2zY5rP4&csui=3

          All-Iron Redox Flow Batteries: https://www.google.com/search?num=10&cs=1&sca_esv=db6c98fd308e1745&q=All-Iron+Redox+Flow+Batteries&sa=X&ved=2ahUKEwjS8bKDhoGPAxXpL0QIHXvhGwgQxccNegQIIhAD&mstk=AUtExfDy0ZazObNsltp9BYwtpQylX9u5AJT5yaQVQRbdARMJvJuEzcAf-Z2d4utwzTSnhCKcn4qOInT9b9zVkToTFJswogvnK4pun2X3x25KeDNW8dbrTS5jwMmIp6riqcFc6wG0Rm8FPMwC2B67TUxmok7FRMfFyfzTWq_Ub_BP2zY5rP4&csui=3

          Google sure like long URL's

          D Offline
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          danielfp248
          wrote last edited by
          #13

          @Vorg One issue you will find is that many researchers will overhype their findings, so a lot of technologies might appear way better than they really are once you take a close look at them, especially when you think about using them at or above the kWh scale. All of the technologies you posted have very interesting characteristics - I've read probably all high impact flow battery papers from the last 20 years - but they all suffer from some strong handicaps that basically prevent their mass adoption. Because researchers at the base level do not usually deal with the problems of the kWh scale, they often neglect to account for these in meaningful ways. Even worse, some researchers realize these problems and write the papers in a way that obscures them (so that the paper "sells" the technology better). Sadly because of this, it requires high technical proficiency in the field to correctly evaluate these candidate technologies.

          If you just googled you would believe that we have plenty of technologies that were much better than Vanadium, but reality shows only Vanadium flow batteries at large scale. This is part of why I believe our dev kit is important, to lower the entry bar for flow battery research enables people with other priorities to also research the technology and find and study solutions with the idea of scale up in mind, without the pressure to publish over them.

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          • M muntasirms

            @danielfp248 said in Alternative Electrolytes:

            he Fe3+Gly complex is extremely red while the Fe2+Gly complex is transparent

            Got it - I actually didn't know that about Fe-glycine complexes. Thank you for teaching me something new today. Could lend to some cool/inexpensive colorimetric characterization.

            The plating makes sense given that Zn plating tends to be much faster than Fe plating. The main other thing I could think of is some invisible amount of oxide depositing over time and fouling the surface (may especially be difficult to see in the felt) since at high Fe2+ concentrations oxides will form (at least thermodynamically) according to its Pourbaix diagram (below). Of course kinetics of that deposition is all affected by complexing with glycine and the like so I'm not certain. Intuitively I would say it could be alleviated by decreasing the pH. I wish I could help more but thank you for being so responsive and detailed. Good luck!

            44f64fdb-d0e4-4fd3-81bd-a432ab8db6b6-image.png

            D Offline
            D Offline
            danielfp248
            wrote last edited by
            #14

            @muntasirms Thinking about the MgCl2/CaCl2 electrolytes, I started an experiment with 0.5M Fe, 0.5M Glycine and 5M ZnCl2. The thought is that ZnCl2 can also create water-in-salt electrolytes and furthermore, provide the reducing species for the anolyte in this case. I want to see if this degrades in the same way as the normal case with similar ratios of Fe/Zn. The high Zn will affect the Gly chelate formation though, but it should also make Fe hydroxide/oxide formation harder. I'll let you know how that goes. On preparation the solid is oily, orange and hazy, although it doesn't seem to contain any meaningful amount of precipitates.

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              danielfp248
              wrote last edited by danielfp248
              #15

              Not surprising that dendrites start to become a problem with Zn concentrations this high. Even at a a capacity of 2 Ah/L I already see a dendrite piercing the microporous layer. Because of the fact that we have reactions of catholyte with the Zn these dendrites are "self-healing" to a degree, but of course charge is lost as these dendrites get consumed.

              image.png

              I am trying to charge to 5Ah/L which would be 75% SOC of a 0.5M symmetric electrolyte.

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                danielfp248
                wrote last edited by
                #16

                I stopped the charging process and extracted the charged anolyte and catholyte (anolyte left, catholyte right), which you can see below. The catholyte is definitely not clear, but the amount of solid seems small. On addition of 1mL of HCl and mixing the solution becomes clear and yellow (as expected). I will now try cycling this, although I'm afraid it's too acidic for Zn to be stable (although who knows at Zn concentration this high).

                IMG_20250812_124450.jpg

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                  danielfp248
                  wrote last edited by
                  #17

                  Once you get it too acidic it really doesn't work anymore. No metal plates at all as the Zn just reacts with the acid to generate H2. Ohmic resistance also increases a lot with cycling.

                  image.png

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                  • D Offline
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                    danielfp248
                    wrote last edited by danielfp248
                    #18

                    I am now testing 7g ZnCl2, 0.84g FeCl2.2H2O and 0.8g Glycine plus 7mL of water, which gives around 10mL total volume (measured with a syringe). This is around 6M Zn, 0.5M Fe, 1M Glycine. This is how the electrolyte looks on preparation:

                    image.png

                    I am now testing it with a non-conductive felt on the Zn side, to increase the time it takes for dendrites to form, as they now have to cross the entire cell to reach the membrane. I expect some loss in conductivity but this can be worth the tradeoff. This also increases the time it takes for Fe3+ to react with Zn as it now has to entirely cross the separator and cannot easily meet Zn half way through.

                    As you can see the solution is not entirely translucid, because there is some slight Fe oxide impurity in the FeCl2 I use.

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                      danielfp248
                      wrote last edited by danielfp248
                      #19

                      Charging to 2Ah/L (~30% of SOC at 0.5M Fe) shows promising results, although CE and EE are still quite low. I will try charging to 5Ah/L next.

                      ceef3731-2b33-44e4-a642-3a019c612110-image.png

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                        danielfp248
                        wrote last edited by danielfp248
                        #20

                        I also prepared a test electrolyte with 6.8g of ZnCl2, 3.2g of FeCl2.2H2O, 2.25g of Glycine with 5.5mL of water to reach a volume of 10mL and concentrations of 5M Zn, 2M Fe and 3M Glycine. The electrolyte is deep red as shown below. The 100% SOC mark for this electrolyte would be ~26Ah/L but I would honestly be more than happy if it cycled to 15Ah/L in a stable manner. I will test this electrolyte once I'm done testing the 0.5M Fe electrolyte I'm running atm.

                        image.png

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                          danielfp248
                          wrote last edited by
                          #21

                          The 0.5M Fe solution at a current density of 5mA/cm2 reached the Nernst limit at around 3.1Ah/L. This is the first cycle:

                          image.png

                          I will keep you posted on how the cycling goes and if it degrades in capacity as other similar tests have done in the past.

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                            danielfp248
                            wrote last edited by
                            #22

                            Same result as previous times, significant decreases in capacity as a function of cycling:

                            image.png

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