Separator material
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@danielfp248 @sepi Thank you for your replies.
The migration is not noticeable at first, but becomes apparent during discharging. The longer the photo paper is in use, the more it leaks.
I accidentally purchased the incorrect pumps.
They are larger than intended, and the flow rate is too high even at the lowest speed. I have already tried different speeds for both pumps, but this has only helped to a limited extent.I find the topic of separators very interesting, and it seems to me to be a very complex subject with much research still to be done.
@SamAuc Excessive flow rate causes both internal leaks and separator failure. It is critical to use the correct pumps for this reason. I would recommend changing the pumps, if this isn't possible, the reinforcing the membrane with PVA can help but it definitely won't protect you from internal leaks caused by overpressure from the pump.
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Just a thought when using oversized pumps, try adding a bypass valve. With the valve fully open, the output of the pump just goes right back to the input. Close the valve a little at a time to get the pressure you want.
@Vorg Great idea.
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Fuel injection works this way on cars. They use a bypass regulator to give you a smooth continuous flow. Pump is always pumping and extra goes back to the tank.
Another thought, someone might be able to come up with a regulator that balances each side. Pressure goes up on one side, it reduces that side and raises the other.
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The idea of a bypass valve has also crossed my mind.
Hoses with a smaller diameter are already installed.
I have conducted a few tests on the flow rate. Currently, at low speed, I have a flow rate of 70 ml/min.@SamAuc We would want to be at 20-40mL/min for a reservoir this size.
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Fuel injection works this way on cars. They use a bypass regulator to give you a smooth continuous flow. Pump is always pumping and extra goes back to the tank.
Another thought, someone might be able to come up with a regulator that balances each side. Pressure goes up on one side, it reduces that side and raises the other.
@Vorg said in Separator material:
Another thought, someone might be able to come up with a regulator that balances each side. Pressure goes up on one side, it reduces that side and raises the other.
You mean a governor that keeps the volumes on both sides equal by adapting the relative speeds? The only issue is measuring the volume. I guess that's not worth it for an experimental cell but it would probably be vital for a real world cell.
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@Vorg said in Separator material:
Another thought, someone might be able to come up with a regulator that balances each side. Pressure goes up on one side, it reduces that side and raises the other.
You mean a governor that keeps the volumes on both sides equal by adapting the relative speeds? The only issue is measuring the volume. I guess that's not worth it for an experimental cell but it would probably be vital for a real world cell.
@sepi We have a model for this approach. It is basically a mixed reservoir that is communicated at the top, so if it overflows one side you basically will just sacrifice capacity to rebalance the cell. You will need a separate stand for it though as it isn't compatible with out base jig (https://codeberg.org/FBRC/RFB-dev-kit/src/branch/main/CAD/exports/Double Reservoir.stl). A common approach in research is to communicate the reservoirs with a needle valve to have them automatically balance on overflows.
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@Vorg said in Separator material:
Another thought, someone might be able to come up with a regulator that balances each side. Pressure goes up on one side, it reduces that side and raises the other.
You mean a governor that keeps the volumes on both sides equal by adapting the relative speeds? The only issue is measuring the volume. I guess that's not worth it for an experimental cell but it would probably be vital for a real world cell.
@sepi It's the pressure difference that rupture the separator correct? So what I was talking about is some kind of double bypass valve (one for each side) that is linked together to keep the pressure the same on each side. Might be too complicated and likely yuo can already buy something like that though $$$. Anyway, just a thought.
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@danielfp248 ah, that makes sense as a last resort measure but would it not be nice to not lose charge? Well it all depends on how easiy it is to counteract by setting a different flow for the different electrolytes.
