Skip to content
  • Categories
  • Recent
  • Tags
  • Popular
  • Users
  • Groups
Skins
  • Light
  • Cerulean
  • Cosmo
  • Flatly
  • Journal
  • Litera
  • Lumen
  • Lux
  • Materia
  • Minty
  • Morph
  • Pulse
  • Sandstone
  • Simplex
  • Sketchy
  • Spacelab
  • United
  • Yeti
  • Zephyr
  • Dark
  • Cyborg
  • Darkly
  • Quartz
  • Slate
  • Solar
  • Superhero
  • Vapor

  • Default (No Skin)
  • No Skin
Collapse
Logo that says

Flow Battery Research Collective

  1. Home
  2. General Discussion
  3. Blog: czahl's build

Blog: czahl's build

Scheduled Pinned Locked Moved General Discussion
26 Posts 4 Posters 200 Views 3 Watching
  • Oldest to Newest
  • Newest to Oldest
  • Most Votes
Reply
  • Reply as topic
Log in to reply
This topic has been deleted. Only users with topic management privileges can see it.
  • sepiS Offline
    sepiS Offline
    sepi
    wrote last edited by
    #17

    @czahl interesting findings. I guess I need to buy some of that expensive magigoo. About those "clogged" holes, why not just drill them open a bit?

    C 1 Reply Last reply
    0
    • sepiS sepi

      @czahl interesting findings. I guess I need to buy some of that expensive magigoo. About those "clogged" holes, why not just drill them open a bit?

      C Offline
      C Offline
      czahl
      wrote last edited by
      #18

      @sepi said in Blog: czahl's build:

      About those "clogged" holes, why not just drill them open a bit?

      This might be possible. If the port is clogged until the bottom, it will get tricky, specially when reaching the bottom. But I will give it also a try this evening...

      1 Reply Last reply
      0
      • kirkK Offline
        kirkK Offline
        kirk
        wrote last edited by
        #19

        Nice progress, sorry that PP printing is such a pain, but if it's any consolation, this is the norm when finding a setup that works. We really hope to find a DIY-friendly chemistry soon that could work with ABS or other easier-to-print plastics!

        1 Reply Last reply
        0
        • C czahl

          Yesterday I made a new test with the BASF Ultrafuse PP filament - and it behaves totally different. When keeping all the parameters as before, it was loosen from the tape after some layers. I also noticed massive warping, the brims were also warped up.

          Next I used the print profile from BASF. It uses a much higher temperature (which is not in line with the datasheet), but the result was the same. In addition, the packing tape melted so I had to remove it.

          Next I used a this film of MAGIGOO PP adhesive glue, which gives a good result:
          PXL_20250729_200950886.MPb.jpg
          It has some stringing (might be because of the high temp) but fastened to the printing plate quiet well. Removal after cooling down was also easy. Unfortunately, the flow was too much so that the hole in the port was solid. I need to tune the parameters further or to use the new update from @kirk where the inner diameter is increased from 2 to 3mm.

          kirkK Offline
          kirkK Offline
          kirk
          wrote last edited by
          #20

          @czahl said in Blog: czahl's build:

          the new update from @kirk where the inner diameter is increased from 2 to 3mm.

          Also good catch, @danielfp248 has tested this already and it results in smoother flow/less pressure drop in the system without introducing new leakage it appears.

          sepiS 1 Reply Last reply
          1
          • kirkK kirk

            @czahl said in Blog: czahl's build:

            the new update from @kirk where the inner diameter is increased from 2 to 3mm.

            Also good catch, @danielfp248 has tested this already and it results in smoother flow/less pressure drop in the system without introducing new leakage it appears.

            sepiS Offline
            sepiS Offline
            sepi
            wrote last edited by
            #21

            @kirk hah, nice to hear. I was already thinking that this was unnecessarily tight.

            D 1 Reply Last reply
            1
            • sepiS sepi

              @kirk hah, nice to hear. I was already thinking that this was unnecessarily tight.

              D Offline
              D Offline
              danielfp248
              wrote last edited by
              #22

              @sepi It was necessary when I had a much worse printer, lol. But I think any decent printer should be able to handle the wall thickness when the holes are 3mm on both the reservoirs and the flow frames.

              1 Reply Last reply
              0
              • C Offline
                C Offline
                czahl
                wrote last edited by
                #23

                Printing the larger parts gives the impression that I'm almost done, but there is still a lot work to do...
                PXL_20250731_194649312b.jpg
                I'm still waiting for the silicone foil, should arrive next week. BTW, has anyone tried to "mill" the silicone foil and graphite foil? I'm thinking to put it below a 2-3mm wood plate and use my OpenBuilds CNC router for it, wither with an engraving tool or a 4mm endmill...

                D sepiS 2 Replies Last reply
                2
                • C czahl

                  Printing the larger parts gives the impression that I'm almost done, but there is still a lot work to do...
                  PXL_20250731_194649312b.jpg
                  I'm still waiting for the silicone foil, should arrive next week. BTW, has anyone tried to "mill" the silicone foil and graphite foil? I'm thinking to put it below a 2-3mm wood plate and use my OpenBuilds CNC router for it, wither with an engraving tool or a 4mm endmill...

                  D Offline
                  D Offline
                  danielfp248
                  wrote last edited by
                  #24

                  @czahl Thanks for sharing! Looking great so far! We usually cut the silicone gaskets either by hand or with a vinyl cutter (I used cricut for it),we've never tried something like what you're suggesting. Let us know how your approach goes!

                  1 Reply Last reply
                  0
                  • D Offline
                    D Offline
                    danielfp248
                    wrote last edited by
                    #25

                    BTW I love seeing everyone's different PP and PLA colors building very differently looking kits!

                    1 Reply Last reply
                    0
                    • C czahl

                      Printing the larger parts gives the impression that I'm almost done, but there is still a lot work to do...
                      PXL_20250731_194649312b.jpg
                      I'm still waiting for the silicone foil, should arrive next week. BTW, has anyone tried to "mill" the silicone foil and graphite foil? I'm thinking to put it below a 2-3mm wood plate and use my OpenBuilds CNC router for it, wither with an engraving tool or a 4mm endmill...

                      sepiS Offline
                      sepiS Offline
                      sepi
                      wrote last edited by sepi
                      #26

                      @czahl I haven't tried milling those materials but was considering similar options to what you have in mind. I'd give it a try at least, the more optoons we have, the better. And cutting gaskets will always be a thing in RFB production I'm afraid.

                      The alternative would be to simply get a drag knife like this: https://fr.aliexpress.com/item/1005006131524919.html

                      Also, congrats on printing the rest of you parts! They look very nice!

                      1 Reply Last reply
                      0
                      Reply
                      • Reply as topic
                      Log in to reply
                      • Oldest to Newest
                      • Newest to Oldest
                      • Most Votes


                      1

                      Online

                      63

                      Users

                      33

                      Topics

                      367

                      Posts
                      • Login

                      • Don't have an account? Register

                      • Login or register to search.
                      Powered by NodeBB Contributors
                      • First post
                        Last post
                      0
                      • Categories
                      • Recent
                      • Tags
                      • Popular
                      • Users
                      • Groups